Ideas. Innovation. Value.

Ramp-Up Management

Target of the project was to assure the ramp-up activities of an innovative roof system in a just-in-sequence greenfield-plant in South-Europe.

Initial Situation

  • World-wide acting Tier-1 supplier with approx. 6.000 employees
  • Very complex, highly innovative roof system (retractable hardtop)
  • New plant
  • JIS-delivery

Targets

  • Securing the ramp-up volume
  • Management of product changes during ramp-up
  • Build-up new plant
  • Just-in-Sequence deliveries to OEM
  • Low-budget due to limited production time of car

APPROACH

  • Selection of locations and creation of legal entity
  • Networking on high-level with politics and further decision takers
  • Planning and build-up of the new plant
  • Concept and realisation of assembly equipment
  • Implementation of a Just-in-Sequence Supply Chain Management concept
  • Ramp-Up Management

RESULTS

  • Product launch in time, in cost, in quality
  • On-time plant finalization
  • 9 month between ground-breaking ceremony and start of ramp-up